Welcome!

News Feed Item

MHI Develops "GE10A" Dry-cut Hobbing Machine Enabling High-speed, High-precision Machining of Small Automotive Gears

-- New Offering to Debut in Chicago at IMTS 2014 To Attract Sales in the North American Market --

TOKYO, Sept. 3, 2014 /PRNewswire/ -- Mitsubishi Heavy Industries, Ltd. (MHI) has completed the development of a new model in its best-selling "GE series" of dry-cut hobbing machines. The GE10A is ideally suited to mass production of small-diameter gears of the kind used in vehicle automatic transmission systems. Through a variety of innovations enabling machining with outstanding speed and efficiency, the GE10A delivers superlative productivity. The new offering will be making its debut at the International Manufacturing Technology Show (IMTS 2014) to be held in Chicago on September 8-13. MHI expects to market the GE10A primarily to automakers in North America.

GE10A, Mitsubishi Heavy Industries America Inc.

The GE10A can accommodate gears with diameters up to 100 millimeters (mm). Radial and axial travel speed are both 20,000mm per minute, double the speeds of earlier products; the higher speeds have been achieved through the adoption of direct drive motors in the main spindle and table. Workpiece changing time has also been shortened by use of a high-speed loader, reducing idle time to 2 seconds, less than half the idle time with current models. For outstanding machining efficiency, the cutting length of the hob has been extended to 300mm and the tool's service life has been increased 1.7-fold. Idle time has been reduced by the incorporation of features including: a structure enabling simple set-up changes, without use of tools, of the grips used for handling workpieces, achieved through the adoption of a boltless design; and automatic tool changes in 90 seconds at the push of a button (optional).

In addition, the GE10A machines can be used with CNC control units made by Siemens, which are widely used on production floors in the U.S. and Europe; this now offers a choice between this German brand and CNCs made by Fanuc. As a measure against thermal displacement, cooling mechanisms have been incorporated into the main spindle and table, enabling high machining precision.

North America is currently undergoing a trend toward multimode automatic transmissions, and this is resulting in increased numbers of sun gears located at the center of the planetary gear unit as well as the pinion gears that make up planetary gears. Gears are also becoming increasingly smaller and higher in precision. In light of these developments, MHI will leverage its broad lineup of dry-cut hobbing machines for everything from rough processing to finishing to propose new solutions for mass-producing the smaller and higher-precision gears demanded on automatic transmission system production floors.

IMTS, held every two years, is one of the world's foremost machine tool fairs, on a par with Europe's EMO (Machine Tool World Exposition) and Japan's JIMTOF (Japan International Machine Tool Fair). Mitsubishi Heavy Industries America, Inc. (MHIA), a wholly-owned subsidiary of MHI, will be showing its GE10A as well as broaches1 made by Federal Broach Holdings, LLC, an American firm that became an MHI group company in 2012, High-Speed Gear Shaper : SE15A,  Double Column 5-Face Milling Machine : MVR30, Table Type Horizontal Boring Machine : MAF150E. As a comprehensive manufacturer of machine tools, including hobbing machines, cutting tools and others, MHI and MHIA will use this opportunity to offer its full range of machining systems to machine tool users on hand from all over the United States and around the world.

Main Specifications of the GE10A Dry-cut Hobbing Machine

Maximum workpiece diameter: 

100mm

Maximum cutting module2: 

3

Table speed:

500rpm

Radial travel:

20,000mm/min

Axial travel:

20,000mm/min

Maximum hob diameter x maximum cutting length:

100×300mm

Hob shift: 

280mm

Maximum hob rotation speed: 

3500rpm

Main motor output: 

17kW

CNC control: 

SIEMENS/FANUC

Height: 

3,000mm

Width x depth: 

4,890×4,000mm

Machine weight:

14,000kg

Notes:
1. Broaches are long bar-shaped cutting tools. When attached to broaching machines and "drawing" is performed, complexly shaped holes and outer surfaces can be finished with outstanding precision.
2. A measurement used to express the size of a gear tooth. It is derived by dividing the diameter (mm) of the pitch circle by the number of teeth.

About Mitsubishi Heavy Industries America
Mitsubishi Heavy Industries America, Inc. is a wholly-owned subsidiary of Mitsubishi Heavy Industries, Ltd. (MHI), headquartered in Tokyo, Japan, is one of the world's leading heavy machinery manufacturers, with consolidated sales of 3,349.5 billion yen in fiscal 2013, the year ended March 31, 2014. MHI's diverse lineup of products and services encompasses shipbuilding, power plants, chemical plants, environmental equipment, steel structures, industrial and general machinery, aircraft, space systems and air-conditioning systems.

For more information, please visit the website (http://www.mitsubishitoday.com/ht/d/sp/i/304/pid/304).

Photo - http://photos.prnewswire.com/prnh/20140903/142617

SOURCE Mitsubishi Heavy Industries America, Inc.

More Stories By PR Newswire

Copyright © 2007 PR Newswire. All rights reserved. Republication or redistribution of PRNewswire content is expressly prohibited without the prior written consent of PRNewswire. PRNewswire shall not be liable for any errors or delays in the content, or for any actions taken in reliance thereon.

Latest Stories
"Cloud Academy is an enterprise training platform for the cloud, specifically public clouds. We offer guided learning experiences on AWS, Azure, Google Cloud and all the surrounding methodologies and technologies that you need to know and your teams need to know in order to leverage the full benefits of the cloud," explained Alex Brower, VP of Marketing at Cloud Academy, in this SYS-CON.tv interview at 21st Cloud Expo, held Oct 31 – Nov 2, 2017, at the Santa Clara Convention Center in Santa Clar...
In his session at 21st Cloud Expo, Carl J. Levine, Senior Technical Evangelist for NS1, will objectively discuss how DNS is used to solve Digital Transformation challenges in large SaaS applications, CDNs, AdTech platforms, and other demanding use cases. Carl J. Levine is the Senior Technical Evangelist for NS1. A veteran of the Internet Infrastructure space, he has over a decade of experience with startups, networking protocols and Internet infrastructure, combined with the unique ability to it...
While some developers care passionately about how data centers and clouds are architected, for most, it is only the end result that matters. To the majority of companies, technology exists to solve a business problem, and only delivers value when it is solving that problem. 2017 brings the mainstream adoption of containers for production workloads. In his session at 21st Cloud Expo, Ben McCormack, VP of Operations at Evernote, discussed how data centers of the future will be managed, how the p...
"NetApp is known as a data management leader but we do a lot more than just data management on-prem with the data centers of our customers. We're also big in the hybrid cloud," explained Wes Talbert, Principal Architect at NetApp, in this SYS-CON.tv interview at 21st Cloud Expo, held Oct 31 – Nov 2, 2017, at the Santa Clara Convention Center in Santa Clara, CA.
"Akvelon is a software development company and we also provide consultancy services to folks who are looking to scale or accelerate their engineering roadmaps," explained Jeremiah Mothersell, Marketing Manager at Akvelon, in this SYS-CON.tv interview at 21st Cloud Expo, held Oct 31 – Nov 2, 2017, at the Santa Clara Convention Center in Santa Clara, CA.
"We're focused on how to get some of the attributes that you would expect from an Amazon, Azure, Google, and doing that on-prem. We believe today that you can actually get those types of things done with certain architectures available in the market today," explained Steve Conner, VP of Sales at Cloudistics, in this SYS-CON.tv interview at 21st Cloud Expo, held Oct 31 – Nov 2, 2017, at the Santa Clara Convention Center in Santa Clara, CA.
"Space Monkey by Vivent Smart Home is a product that is a distributed cloud-based edge storage network. Vivent Smart Home, our parent company, is a smart home provider that places a lot of hard drives across homes in North America," explained JT Olds, Director of Engineering, and Brandon Crowfeather, Product Manager, at Vivint Smart Home, in this SYS-CON.tv interview at @ThingsExpo, held Oct 31 – Nov 2, 2017, at the Santa Clara Convention Center in Santa Clara, CA.
It is of utmost importance for the future success of WebRTC to ensure that interoperability is operational between web browsers and any WebRTC-compliant client. To be guaranteed as operational and effective, interoperability must be tested extensively by establishing WebRTC data and media connections between different web browsers running on different devices and operating systems. In his session at WebRTC Summit at @ThingsExpo, Dr. Alex Gouaillard, CEO and Founder of CoSMo Software, presented ...
Enterprises are adopting Kubernetes to accelerate the development and the delivery of cloud-native applications. However, sharing a Kubernetes cluster between members of the same team can be challenging. And, sharing clusters across multiple teams is even harder. Kubernetes offers several constructs to help implement segmentation and isolation. However, these primitives can be complex to understand and apply. As a result, it’s becoming common for enterprises to end up with several clusters. Thi...
"There's plenty of bandwidth out there but it's never in the right place. So what Cedexis does is uses data to work out the best pathways to get data from the origin to the person who wants to get it," explained Simon Jones, Evangelist and Head of Marketing at Cedexis, in this SYS-CON.tv interview at 21st Cloud Expo, held Oct 31 – Nov 2, 2017, at the Santa Clara Convention Center in Santa Clara, CA.
WebRTC is great technology to build your own communication tools. It will be even more exciting experience it with advanced devices, such as a 360 Camera, 360 microphone, and a depth sensor camera. In his session at @ThingsExpo, Masashi Ganeko, a manager at INFOCOM Corporation, introduced two experimental projects from his team and what they learned from them. "Shotoku Tamago" uses the robot audition software HARK to track speakers in 360 video of a remote party. "Virtual Teleport" uses a multip...
"We work around really protecting the confidentiality of information, and by doing so we've developed implementations of encryption through a patented process that is known as superencipherment," explained Richard Blech, CEO of Secure Channels Inc., in this SYS-CON.tv interview at 21st Cloud Expo, held Oct 31 – Nov 2, 2017, at the Santa Clara Convention Center in Santa Clara, CA.
High-velocity engineering teams are applying not only continuous delivery processes, but also lessons in experimentation from established leaders like Amazon, Netflix, and Facebook. These companies have made experimentation a foundation for their release processes, allowing them to try out major feature releases and redesigns within smaller groups before making them broadly available. In his session at 21st Cloud Expo, Brian Lucas, Senior Staff Engineer at Optimizely, discussed how by using ne...
The question before companies today is not whether to become intelligent, it’s a question of how and how fast. The key is to adopt and deploy an intelligent application strategy while simultaneously preparing to scale that intelligence. In her session at 21st Cloud Expo, Sangeeta Chakraborty, Chief Customer Officer at Ayasdi, provided a tactical framework to become a truly intelligent enterprise, including how to identify the right applications for AI, how to build a Center of Excellence to oper...
"IBM is really all in on blockchain. We take a look at sort of the history of blockchain ledger technologies. It started out with bitcoin, Ethereum, and IBM evaluated these particular blockchain technologies and found they were anonymous and permissionless and that many companies were looking for permissioned blockchain," stated René Bostic, Technical VP of the IBM Cloud Unit in North America, in this SYS-CON.tv interview at 21st Cloud Expo, held Oct 31 – Nov 2, 2017, at the Santa Clara Conventi...